Evaluation of tablets

Sunday, October 8, 2017

Evaluation of tablets


EVALUATION OF TABLETS


The following tests are carried out to evaluate a tablet


1.         General appearance

2.         Diameter size and shape

3.         Thickness

4.         Weight variation test

5.         Hardness test

6.         Friability test

7.         Disintegration test

8.         Dissolution test

9.         Percentage of medicament/ Assay

1.     GENERAL APPEARANCE :

The general appearance of a tablet, its visual identity and overall “elegance”, is essential for consumer acceptance, for control of lot-to-lot uniformity and general tablet-to-tablet uniformity, and for monitoring trouble-free manufacturing. The control of the general appearance of a tablet involves the measurement of a number of attributes such as a tablet’s size, shape, color, presence or absence of an odor, taste, surface texture, physical flaws and consistency, and legibility of any identifying markings.

2.     DIAMETER SIZE AND SHAPE

The diameter size and shape of tablets depends on the die and punches selected for making the tablets. The tablets of various sizes and shapes are prepared but generally they are circular with either flat or biconvex faces.

3.     THICKNESS

The thickness of tablets can vary without any change in its weight. This is generally due to the difference of density of granules, pressure applied for compression and the speed of compression. The thickness of a tablet can be determined with the help of slide calipers. The thickness variation limits allowed are ±5% of the size of the tablet. The variation in thickness leads to counting and packing problems.

4.     WEIGHT VARIATION TEST

Principle:

The total weight of a tablet is determined by the depth of the die cavity, bulk density of granules or powder and uniformly of particulate flow. Even with a proper granulation having uniform flow, a volume fill is not as accurate as a fill based on weight. Therefore, tablet weight variation must fall within certain specification established by the USP. It is desirable that all the tablets of a particular batch should be uniform in weight. But it is quite impossible to make all the tablets of same weight accurately. So weight variation is a general things but variation should follow a certain limit. The test is considered correct if not more than two tablets fall outside the range if 20 tablets are taken for the test and not more than one tablet falls outside the range if only ten tablets are taken for the test. The difference of weight in tablets can lead to variation in doses. Therefore all the tablets of a batch must conform to this test.

Procedure

At first 10 tablets were taken randomly and the individual weight of the tablets was taken and also average weight of the tablet was calculated. The weight of the individual tablets were then compared with the average weight calculated and saw that not more than one tablet fall outside the range.

Limit
The limit depends on average weight of the tablets and in terms of USP specification as follows.

Average weight of tablets (mg)         
130 or less      ±10 %
130 – 324        ±7.5 %
More than 324 ±5 %

5. HARDNESS TEST:


EVALUATION OF TABLETS, pharmavoicebd24, 


Principle:

Hardness test is very important for a good quality of a finish tablet. Because if the finished tablet is too hard, it may not disintegrate in the required period of time and if the finished tablet is too soft, it may not withstand the handling during packing and transporting. The hardness of the tablet depends on the –

a.         Weight of material

b.         Space between the upper and lower punches at the time of compression

c.         In appropriate pressure applied on  the upper punches

d.         Excessive proportion of fatty lubricants such as Magnesium stearate

e.         Therefore it is very necessary to check the hardness of the tablet.

Apparatus:

A number of testers are used for determination the tablet hardness but Monsanto and Pfizer hardness testers are commonly used. Monsanto hardness testers consists of the following parts-

a. Spring  

b. Screw knob  

c. Fixed jaw

d. Moving jaw

e. Scale

f. Indicator          


Figure: Monsanto hardness testers

The tablet to be tested was placed between a fixed and moving jaw and reading of the indicator was adjusted to zero. Then the force was applied to the edge of the tablet is gradually increased by moving the screw knob forward until the tablet break. The reading noted from the Scale.

6. FRIABILITY TEST OF TABLETS


EVALUATION OF TABLETS, pharmavoicebd24, 


Apparatus

Use a drum with an internal diameter between 283 and 291 mm and a depth between 36 mm and 40 mm, made of a transparent synthetic polymer with polished internal surfaces and not subject to static build-up (see Fig. 17G–1). One side of the drum is removable. The tablets are tumbled at each turn of the drum by a curved projection with an inside radius between 75.5 mm and 85.5 mm that extends from the middle of the drum to the outer wall. The drum is attached to the horizontal axis of a device that rotates at 25 ± 1 r/m. Thus, at each turn the tablets roll or slide and fall onto the drum wall or onto each other.
       
Figure: Tablet friability apparatus

Method

For tablets weighing up to 0.65 g each, take a sample of 20 tablets; for tablets weighing more than 0.65 g each, take 10 tablets. Place the tablets on a sieve no. 1000 and remove any loose dust with the aid of air pressure or a soft brush. Accurately weigh the tablet sample and place the tablets in the drum. Rotate the drum 100 times and remove the tablets. Remove any loose dust from the tablets as before. If no tablets are cracked, split or broken, weigh the tablets to the nearest milligram.

Generally, the test is run once. If the results are doubtful or if the mass loss is greater than 1%, repeat the test twice and determine the mean of the three tests. A maximum loss of 1% of the mass of the tablets tested is considered to be acceptable for most products.
For tablets having a diameter of 13 mm or greater, problems of reproducibility may be encountered due to frequent irregular tumbling. In such cases, adjust the drum so that the tablets may fall freely and do not bind together when lying next to each other; adjusting the drum so that the axis forms a 10° angle with the base is usually satisfactory.
Expression of the results. The friability is expressed as the loss of mass and it is calculated as a percentage of the initial mass. Indicate the number of tablets used.

7. TABLET THICKNESS:

The thickness of a tablet can vary without any change in its weight . this is generally due to 

i.          Difference in the density of the granules

ii.          The pressure applied to the tablets

iii.         The speed of tablet compression

The thickness of a tablet can be determined with the help of micrometer calipers. The thickness variation limits allowed are ± 5% of the size the tablet. The variation in thickness lead to counting and packaging problems.

8. CONTENT UNIFORMITY :

Weight variation test should be a satisfactory method of determining the drug content uniformity of tablet. If the tablet were or essentially all (90% – 95% ) aspirin is save drug. (1-2µg) digoxine, lidocain, zentamycine  therapeutic index id narrow. This factor are not applicable for API in content uniformity.

For 10 tablet assay ,

            9 must be 85-115%
            1 must be 75-125%



9. DISINTEGRATION TEST :
(disintegrating tablet)


EVALUATION OF TABLETS, pharmavoicebd24, 


The disintegration test is performed to find out that within how much time the tablet disintegrates. This test is very important and necessary for all the tablets coated or uncoated to be swallowed because the dissolution rate depends upon the time of disintegration which ultimately affects the rate of absorption of drugs.

The apparatus used for this test is known as disintegration test apparatus. This apparatus consists of a glass or plastic tube which is open at one end and the other end is fitted with a rust proof No. 10 mesh sieve.

The tube is suspended in a bath of water or suitable liquid which is thermostatically maintained at a temperature of 370C. The tube is allowed to move up and down at a constant rate i.e. 30 times per minute through a distance of 75 mm. The volume of the liquid and distance of movement is adjusted in such a way that at the highest point the mesh screen just breaks the surface of the liquid to give a turbulent movement to the tablets and at the lowest point the mesh screen remains about 2.5 cm. above the bottom of the container.

Figure: Disintegration test machine

About three tablets are placed in the tube along with a plastic disk over the tablets. The plastic disk does not allow the tablets to float and imparts a slight pressure on the tablets. The tube is allowed to move up and down and disintegration time noted when all the tablets have passed through the sieve.

Generally the disintegration time for uncoated tablets is not more than 15 minute except diazepam ( 30 minute ) and for coated tablets disintegration time is 30 min.


10. DISSOLUTION TEST


EVALUATION OF TABLETS, pharmavoicebd24, 


The rate of dissolution of a solid drug plays an important role in the absorption and physiological availability of the drug in the blood stream. Therefore determination of dissolution rate of any solid drug is very necessary. For this purpose there are a number of tests available in the literature but none is official. The test is performed for tablets and capsules when stated in the individual drug monograph.
The apparatus for dissolution test consists of –

i.          A cylindrical stainless steel basket which is attached to the end of the stirred shaft.

ii.          A 1000 ml vessel made of glass or other inert, transparent material fitted with a                     cover.

iii.         A variable speed motor driven stirrer which can rotate at a speed of 25 – 150                        revolutions per minute.

iv.        A suitable thermostatically controlled water bath to maintain the temperature of the               dissolution medium at a temperature of 370C ± 0.50C.


Figure: Tablet disssolution test apparatus

8.4 ml of HCl was measured by using graduates cylinder. Then it was transferred to a 1000 ml volumetric flask containing about 500 ml of water. Sufficient amount of water was added to adjust the volume and mixed well.


For performing the test 900ml of dissolution medium (0.1N HCl) is filled in the glass vessel which is submerged in the water bath maintain at 370C. The tablet to be tested is introduced in the basket and fitted in position. For standard claimed amount of Ranitidine hydrochloride powder is introduce in the basket and fitted in position. The motor is started with 50 revolutions per minute. 

The samples are withdrawn at 5 minute intervals and replaced immediately through a 0.1N HCl solution. 5 ml sample solution is withdrawn each time which is replaced with 5 ml of medium at 370C in order to maintain a constant volume in the vessel. The samples are collected and 10 times dilution of each and measured the absorbance at 313 nm wavelength.






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